CG930K 3ton Wheel Loader

Chenggong brand 30 wheel loader is the glory and benchmark product of my country's construction machinery industry. CG930K is a new generation of benchmarking products created by Chenggong Heavy Industry.Inherited all the traditional advantages of the 30-wheel loader, introduces the concept of lean manufacturing, optimize the supply chain, so that the reliability and durability of the machine set up a new benchmark in the industry.The 4,000 hours of large three packages system and 12,000 hours of design life, let customers experience the charm of the new benchmark.

             

                      

TEAM TECHNOLOGY  

  • “TEAM" technology is a Chenggong exclusive management solution which integrates Transmission, Engine and Attachment to improve the working efficiency and to reduce energy consumption.

          It is the evidence showing Chenggong constant efforts for technology exploration and satisfaction of reducing final customers cost. Chenggong technology upgrading, like its social responsibility, never                stops.

  • Chenggong has introduced TEAM technology into a new generation of construction machinery and equipment.

         By a new hydraulic and hydrodynamic transmission energy-saving technology with 100% intellectual property right and the application of Dynamic Simulated Structure Analysis Program in wheel loader                 design, energy utilization efficiency and fuel economy are improved.

         Fuel consumption down 10%, but operating efficiency up 12%.

 

MACHINE FEATURES

  • HYDRAULIC SYSTEM

         1. With Chenggong TEAM high pressure hydraulic system, and the Max bucket breakout force 102kN.

         2. Large-diameter hydraulic pipe lines reduce energy consumption during hydraulic power transmission and reduce operating costs.

         3. International level high-pressure pipeline equipment to reduce manufacturing defects to as low as possible, like zero.

         4. Advanced steel pipe welding technology ensures smooth weld seam, no slag pollution, and low flow resistance inside of pipes.

  • ATTACHMENT

         1. Forged hydraulic cylinder head, not easy to break, the piston rod is quenched by medium frequency, with higher hardness, strength and longer life.

         2. The pin shaft uses 40Cr material and the tensile strength is increased by 35%.

             It is matched with the O-ring dust-proof structure to prevent the sediment from entering the pin hole. The oil hole cylinder sleeve ensures that the pin shaft is fully lubricated.

         3. The bucket, equipped with wear-resistant plate, is made of special steel plate.

             The bucket teeth are made of wear-resistant alloy steel material + forging excavator bucket teeth technology.

             The wear resistance is 1.5~2 times higher than before.

         4. Unique Chenggong design of bucket shape make the transportation position angle up to 48°.

             Each bucket actual loading is more than before, and the hopper does not spill during the walking.

             Shovel cutting operations are more comfortable, greatly increasing the full bucket rate and ensuring high output ratios for customers.

         5. The electronic leveling device and the lifting cylinder limit system is useful to improve the control accuracy and improve the work efficiency.

  • ELECTRICAL SYSTEM

         1. Different sensors, combined with the instrument, could timely grasp wheel loader working information, which makes the operation is more safe and efficient.

         2. The wire harness is manufactured by world-class processing equipment and components. It is sealed well and corrosion-resistant for stable power supply.

         3. Three sets of working headlights guarantee high brightness, strong penetrating power, wide illumination range, and even high efficiency at night.

         4. Advanced cold starting battery keeps long time energy storage, and ensure stable power supply in low-temperature.

  • TRANSMISSION SYSTEM

         1. The hydraulic torque converter with the TEAM technology can achieve a hydraulic conversion rate more than 83%. With the precision planetary power shift transmission, the gear shift is fast, ensuring                     high-efficiency operation.

         2. The new drive shaft adopts double universal joint intermediate support making torque transmission more stable.

             The 7C flange effectively prevents the bolt from being damaged so that the connection is reliable.

         3. The Chenggong 30 Wet axle with 100% intellectual property is an important step of the drive axle technology. It has been widely praised by customers both at home and abroad since its beginning.

         4. The wheel oil seal is a new labyrinth oil seal model and a new venting cap structure model, which has better sealing and anti-sand effect, and is effective in extreme conditions.

 

POWER FOR RELIABLE

1. WEICHAIWP6G series engine models keep low speed, high torque and strong power. TEAM technology and above engine models ensure stable power output and longer service life.

2. The new shock-absorbing radiator makes the its body flexible and avoids the cracks in the welding position of water channel. Compared with the previous generation, its the durability is greatly improved.

3. The multistage fuel and air filtration system could effectively work in the dusty working conditions, ensuring the cleanliness of the engine systems, preventing the early wear of the engine, and improving the fuel burning rate which is good for environmental protection and less fuel cost.

4. The new designed layout of the radiator improves the heat dissipation ability for both radiator and the torque converter, ensuring that the oil temperature and water tem peratu re are stable in the optimal efficiency state.

 

STRUCTURE FOR DRIVER TRUST

1. It adopts the unique tower box frame of Chenggong, equipped with large-distance hinged tapered bearings, long wheelbase arrangement, reasonable structure, perfect for carrying super load.

2. The counter-weight assembly has an attractive and useful outlook with back slope 28°. providing good mobility when working condition is steep slope.

3. Streamlined steel mud, solid and reliable, can effectively block the sediment and reduce its pollution and damage to the whole machine.

4. Superior rear axle oscillating ability helps to maintain the loader in four rounds of contact with the ground in rugged conditions, providing excellent traction.

 

TOUGH WORK IN 360° ENVIRONMENT

1. 360°cab is spacious and comfortable with an open view. Such cabin design has a number of patents. Its convex wide-angle rear-view mirror greatly expands the driver's rear view range.

2. Two air outlets to remove the frost of front window and ensure the drivers sight is clear.

3. Adjusting window glass on the left enhances air flow and keep the indoor air fresh.

4. The single-handle pilot control with the operating force between 0.3~0.5Kgf, which makes the operator feel comfortable and comfortable.

5. The upgraded audio system USB could also connect the external storage device and charge the mobile phone and other appliances.

6. Standard air conditioning to provide a comfortable working environment for the driver.

7. The wiper has a water spray function, which is convenient for the driver to clean the glass during work.

8. The steering wheel is adjustable for front side and rear side. Four-direction adjustable suspension seat gives drivers the best view.

 

WHY SO SIMPLE

(User-friendly design makes his model maintenance easier and allows drivers to feel Chenggong convenient operation.)

1. A new generation of Chenggong oil products with long oil change interval and save oil cost.

2. Service power socket 24V to provide external power.

3. The maintenance space is large, and the the service manhole is between the chair and cabin floor.

4. The liquid level and oil level display device are easy for wheel loader drivers.

5. Lubrication position is convenient for wheel loader drivers.

6. The external caliper disc parking brake is simple, stable, and easy to maintain.

7. The external air conditioner condenser has good heat dissipation effect, and the protection net prevents foreign matter from being clogged and easy to maintain.

8. The WEICHAIWP6G125E333 engine automatic alarm system, with the Weichai WP1OG intelligent fault diagnosis, helps customers manage the equipment.

9. The professional service team provides customers with 24h service and remote technical guidance on on-site repair technology when needed.

10. The large brake disc makes the braking effect more stable and the brakes more reliable. Dry brakes are easy to maintain and wet brakes are suitable for environmentally demanding applications.

11. Electrical rear hood for engine easy maintenance. Metal material, integral stamping structure and high strength, provide better protection for the engine.

 

RESPONSE TO EACH DEMAND

  • Customer support

         Maybe Chenggong staff are not qualified salesmen, but Chenggong staff must be the customer's intimate equipment consultant. We are not only familiar with our product features, but also provide a                   series of solutions from the customer's point of view, including: One-stop customer support services like model selection, attachment configuration, financing purchase,user training, maintenance, spare                 parts supply, and second-hand machine disposal. Chenggong service target is to help customers rational investment and safe use.

  • Genuine parts

         Direct supply of genuine parts is Chenggong responsibility for the customers.

         Genuine parts make the equipment in the best condition, effectively reduce the recurrence of faults and equipment downtime, minimizing the loss of defects. Chenggong Genuine parts relax customers.

  • Fast network

         The highly developed logistics industry has created favorable conditions for the delivery of genuine parts.

         China Chenggong Heavy Industry Co.,Ltd will use all existing logistics methods to meet customers demand, and always focus on customer concerns.

 

SUPPORT WHEN YOU NEED

  • SERVICE REACTION

         Quick response to customers questions;

         Spare parts supply guarantee 10 years.

  • KEY SERVICE

         Model selection and attachment configuration Financing purchase

         User training

         Maintenance

         Spare parts supply

         Repair service

         Second-hand machine

 

SAFETY ALWAYS PRIORITY

(Wet brake type, oil-bath brake discs.No static sparks, and such brake type is suitable for strict environment standard working conditions.)

1. The engine fan is equipped with a cover to provide a standard safety gap.

2. Professional anti-skid ladder, anti-skid pad and anti-skid counter-weight and increased fence to ensure the safety of users action when getting on and off this wheel loader.

3. Reversing automatic alarm and the rear of the hood is added with a Convex mirror.

    The rear view helps the safety of reversing.

4. When the brake air pressure is too low, the low-pressure alarm buzzer will automatically remind the driver.

5. Lift the arm support to prevent the boom from falling and make maintenance and repair safer.

6. When the hydraulic control lock is opened, the handle can be locked to fix the posture of the working device to prevent accidental operation.

7. The unique fuel tank layout not only has the function of counterweight, but also avoids the defect that fuel tank is vulnerable to be impacted.

8. Outlook is a curved design, which is stable and beautiful and also reduces accidental damage.

9. Seat belt and safety logo, even for newcomers, can get full safety tips.

 

SPECIFICATION

1 Length 7132mm 11 Max rollback (at ground) 43.7°
2 Height 3193mm 12 Height of articulation of arm in position 446mm
3 Wheel base 2760mm 13 Max rollback (at carry position) 48°
4 Articulation to rear axle 1445mm 14 Center of rear axle to counter weight 1860mm
5 Ground clearance 390±20mm 15 Turing radius angle 35°
6 Dump height (45°) 2964mm 16 Overall width (bucket) 2551 mm
7 Dump clearance 950mm 17 Min. turning radius (bucket carry position) 6159mm
8 Height to hinge pin (full raised) 3825mm 18 Min. turning radius over tires 5504mm
9 Height (full raised) 4860mm 19 Wheel tread 1850mm
10 Dump angle 45° 20 Max. Machine width 2295mm

 

 

ITEM SPECIFICATION
Operating specification
Operation weight 10200kg
Bucket capacity 1.8m³(1.8-2.6 )
Rated load weight 3000kg
Max.traction force 106kN
Breakout force 102kN
Max. Grade ability 28°
Max. Forward speed 33km/h
ENGINE
Model

WEICHAI WP6G125E333

Emission standard : Level III/EURO III

WEICHAI WP6G125E201

Emission standard : Level II/EURO II

Type Electronically controlled, inline, water cooled, four stroke, supercharged Inline, water cooled, four stroke, supercharged
Peak torque 570N.m 540N.m
Cylinder 6-0105 x 130mm  
Rated power 92kW  
Engine rated revolution 2000r 7min  
Torque converter and transmission
Model CG30 YD130
lorque converter type

Single stage,  double turbine

Single stage, four components

Electronically controlled, single turbine, 

Single stage, three components

Transmission Mechanical power gear shift Electro-hydraulic control power shift
Gears CVT ( continuously variable transmission 2 forward and 1reverse) 4 Forward 3 Reverse
AXLE
Main transmission type 1 st level spiral gear deceleration
Wheel side braking type Planetary reducer
Driving axle braking type Air over oil wet brake

 

ITEM

SPECIFICATION
TIRE
Tire specification 17.5-25-12PR
Front tire pressure 0.34MPa
Rear tire pressure 0.23MPa
Ply rating (PR) 12
Pattern L-3/ E-3
HYDRAULIC SYSTEM
Pressure 19MPa
Lifting time ≤5.5s
Cycle time ≤9.8S

STEERING SYSTEM

Type Full hydraulic articulation
Turning angle(Left/Right) 35°/ 35°
Steering pressure 15Mpa
BRAKE SYSTEM
Braking Air over oil brake
Parking brake Manual shaft caliper disc brake
OIL CAPACITY
Fuel tank 140L
Hydraulic oil tank 102L
Engine oil tank 16L
Torque oinvertorand transmisskxi oil capacity 27L
Front and Rear axle oil capacity 23L/23L

 

OPTIONAL

  • To get the best performance of wheel loaders, final clients need to choose the suitable tyres. Chenggong, a professional supplier,will provide you with a full range of tire solutions.
Item Size Tube Type  Code Diameter  Width  Tread Depth  Min speed / Max speed 
Load Capacity kg
1 17.5-25-12PR  TT L-3  1350mm  445mm445mm 26mm  6150/3650kg 
2 17.5-25-12PR  TL L-3  1350mm  445mm 26mm 6150/3650kg 
3 17.5-25-14PR TT L-3  1350mm  445mm 27mm  6700/3930kg 
4 17.5-25-16PR  TL L-3  1350mm  445mm 26mm  7300/4250kg 
5 17.5R25★  TL L-5  1415mm  445mm 64mm 7100/4030kg
6 17.5R25★★  TL L-5  1415mm  445mm 64mm 8500/5430kg
7 17.5R25★ TL L-5S  1415mm  445mm 64mm 7100/4030kg 
8 17.5R25★★ TL L-5S  1415mm  445mm 64mm 8500/5430kg 
  • ATTACHMENT

1. Open design concept, optional standard work quick change mechanism, triple work valve, reserved power interface, provide a standard and reliable platform for multi-replacement, meet a variety of working        conditions, and achieve multi-purpose.

2. In order to give full play to the effectiveness of the loader as a wheeled work platform, Chenggong has created a variety of attachments to cope with the current situation of labor shortage,
change the traditional construction methods, and provide customers with more opportunities to create value.

3. Meeting customer needs and paying attention to customer concerns is our job orientation. As long as customers need you, you can contact us at any time. We will do our best to respond quickly.

Attachment  Capacity  Dump Height  Dump Reach  Field 

Quick hitch bucket

1.8m³ 2800mm 1133mm To replace the attachment in short time
Light material (Super long arm) 2.6m³ 2787mm 1134mm Mining, logistics, manufacture, agriculture
Light material (Standard arm) 2.6m³ 3059mm 1206mm Mining, logistics, manufacture, agriculture
Light material (Long arm) 2.2m³ 3821 mm 1331mm Big size and dump height long for agriculture, animal husbandry, logistics, manufacture,
Long arm (General purpose) 1.8m³ 3236mm 1029mm Special working condition for long arm
Attachment Forklift Length Max Lifting Height Fork Width Field
Fork 1350mm 3986mm 1488mm Logistics, manufature
Attachment Effective Diameter Max Distance between Fork Teeth Fork Width Field
Grass fork Ø1031mm 2686mm 2024mm Infrastructure construction, logistics, manufacture
Aligned teeth fork for timber field Ø904mm 1498mm 1062mm Logistics, manufacture, forestry

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